Regulating nitrogen sealing valve with commander

ZZYVP-16B nitrogen sealing valve with controller

Application:
 The nitrogen seal system of the tank process system consists of (nitrogen supply valve, nitrogen release valve) and safety valve (safety release valve) to ensure that the tank headspace is under inert air protection and atmospheric pressure control.
 ZZYVP-16B nitrogen sealing valve with pilot regulator(i.e. pilot operated self-operated pressure regulating valve) consists of actuator, stainless steel and fluorine-proof actuator and straight-through single-seat fluorine-lined bellows valve body. Because the valve contact medium parts are high-pressure injection molding process, lined with corrosion resistance, aging resistance polyethylene propylene (referred to as F46), but also the use of PTFE bellows seal, so the valve is widely used in chemical, petroleum, metallurgy, pharmaceutical, electric power and other industries on acid, alkali strong corrosion medium and toxic, volatile gas, liquid medium process control.

Product Description:

ZZYVP-16B nitrogen sealing valve with director is a self-operated micro-pressure control system independently developed and developed by our factory. It is mainly used to keep the pressure of protective gas (usually nitrogen) at the top of the container constant, so as to avoid direct contact between materials in the container and air, prevent materials from volatilizing, being oxidized, and the safety of the container. This product has the characteristics of energy-saving, sensitive action, reliable operation, convenient operation and maintenance. Widely used in petroleum, chemical and other industries.

Product Features:
Corrosion resistance: the valve body cavity, valve core, valve seat, valve stem are 316 stainless steel, acid, alkali, strong corrosion resistance.
◆ Good sealing performance: double sealing with PTFE bellows and packing to ensure no leakage.
Little leakage: Since the valve core and valve seat are soft seals, the leakage is lower than the national IV standard.
​​​​​​​◆ Adopt light and small multi-spring actuator, small size, light weight, high adjustment accuracy.
◆ No additional energy, can work in no electricity, no gas occasions, both convenient, but also save energy, reduce costs;
◆ The pressure of nitrogen supply valve is easy to set, which can be carried out under the condition of continuous production;
◆ Nitrogen valve pressure detection diaphragm effective area is large, set spring stiffness is small, sensitive action, device works smoothly;
◆ No packing design, valve stem by small friction, rapid response, high control accuracy;
◆ Nitrogen supply valve is operated by commander, pressure reduction ratio can reach 100:1, pressure reduction effect is good, control accuracy is high;
◆ To ensure the safety of the tank, it is necessary to set a breather valve on the top of the tank;
◆ Breathing valve only plays a safety role, avoiding the defects of frequent opening and closing in conventional nitrogen sealing devices.

Working principle of nitrogen seal:
   A completenitrogen seal device consists of two parts: nitrogen supply device and nitrogen discharge device. The nitrogen supply device consists of a director and a main valve, and the nitrogen release device consists of an internal feedback pressure-opening micro-pressure regulating valve. Nitrogen pressure is generally set to 100 mmH2O. Precise control is achieved by nitrogen sealing devices.

When the liquid inlet valve of the storage tank is opened and materials are added into the tank, the liquid level rises, the volume of the gas phase part decreases and the pressure rises; when the pressure in the tank rises to the pressure set point of the nitrogen release device, the nitrogen release device opens and releases nitrogen to the outside, so that the pressure in the tank drops. When the pressure drops to the pressure set point of the nitrogen release device, the nitrogen release device automatically closes.
When the liquid outlet valve of the storage tank is opened and the user discharges the material, the liquid level drops, the volume of the gas phase part increases, the pressure in the tank decreases, the nitrogen supply device is opened, nitrogen is injected into the storage tank to increase the pressure in the tank, and the nitrogen supply device is automatically closed when the pressure in the tank rises to the level of nitrogen supply.

Nitrogen supply device ZZYVP-16B with director regulating nitrogen sealing valve working state:
 The structure of nitrogen supply device is shown in the figure below. The medium at the pressure point on the top of the tank is introduced into the detection mechanism (7) through the pressure guide pipe. The medium generates a force on the detection element to balance with the spring (8) and the pre-tightening force. when the pressure in the tank is reduced to be lower than the pressure set point of the nitrogen supply device, the balance is destroyed, so that the valve core (6) of the pilot is opened, so that the gas in front of the valve enters the upper and lower film chambers of the main valve actuator (3) through the pressure reducing valve (5) and the throttle valve (4), and the main valve core (2) is opened to fill nitrogen into the tank; When the pressure in the tank rises to the pressure set point of the nitrogen supply device, due to the preset spring force, the valve core (6) of the closing command device closes the main valve due to the spring action in the main valve actuator, and the nitrogen supply is stopped.

 

Description:
◆ Generally, the nitrogen pressure is between 3× 10^5-10× 10^5Pa.
◆ Tank top breathing valve only plays a safety role, is in the main valve failure, resulting in too high or too low pressure in the tank, play a safety role, under normal circumstances do not work
◇ Nitrogen relief valve installed on the top of the tank, the diameter is generally consistent with the diameter of the liquid inlet valve
◆ Generally, the pressure set point of the nitrogen release valve is slightly higher than the pressure set point of the nitrogen supply valve, so as to avoid frequent operation of the nitrogen supply and release devices, waste nitrogen and affect the service life of the equipment.
◆ If the user working conditions and modeling manual is different, please contact the technical development department of our factory to negotiate and solve.

 

Benefits:
1. Pressure setting is realized on the commander, so it is convenient, fast, time-saving and can be continuously set under operating conditions.
2. The control accuracy is about 1 time higher than that of the ZZY self-operated type, so it is suitable for use in occasions with high control accuracy.
3, for the same valve, the adjustment range is wider than ZZY type self-operated.

Main technical parameters and performance indicators:
Nominal diameter DN(mm) 20 25 40 50 80 100 150
Seat diameter DN(mm) 6 15 20 25 32 40 50 65 80 100 125 150
Rated flow coefficient Kv 3.2 5 8 10 20 32 50 80 100 160 250 400
Pressure regulating range Kpa 0.5~70 20~120 60~400 300~700 500~1000
Nominal pressure PN(Mpa) 1.0 1.6
Temperature of conditioned medium (℃) 80 200

flow characteristic
Adjustment accuracy ( %)≤ 5
Allowable pressure drop (Mpa) 1.6 1.6 1.1 0.6 0.4
Effective area of actuator film (C㎡) 200 280 400
Allowable leakage: conform to ANSI B16.104— 1976 Class IV

Selection of flow characteristics of regulating valve:
 At present, the inherent flow characteristics of existing control valves mainly include: straight line, equal percentage, parabola and quick opening, among which the first two are common. Linear flow characteristics refer to the flow rate and opening of the regulating valve proportional relationship. Equal percentage flow characteristic means that the percentage of flow change of the regulator valve is equal over the full stroke. Linear flow characteristics in the small opening, the relative flow changes greatly, strong adjustment, easy to produce overshoot, causing vibration, and in the opening, the relative flow changes small, weak adjustment, not sensitive enough. Equal percentage flow characteristics of the flow rate change percentage is equal, in a larger opening range, the relative flow rate change is large, the adjustment sensitivity is effective, the equal percentage characteristic curve is always below the linear characteristic curve, in the same opening, the flow rate is smaller than the linear characteristic, and because the equal percentage characteristics of the flow concentrated in the large opening area, considering the same opening deviation margin, the required flow coefficient margin is large. Therefore, the capacity of the valve with equal percentage flow characteristics is smaller than that of the linear flow characteristics.

Control valve flow and loss characteristics improvement measures:
 The maximum value of the relative lift of the regulating valve under rated conditions should be increased, which helps to significantly increase the flow efficiency. When the regulating valve is fully open, the relative lift should be maintained at more than 40%. For example, if the pressure ratio is 0.98, the relative lift can be increased from 31.2% to 54.2%, and the total pressure loss coefficient can be reduced from 1.896 to 0.873. The reduction amplitude is maintained at 51%.
 The cavity area in the lower part of the butterfly valve will affect the flow area, which will make the effective flow area decrease continuously and affect the actual flow level. The part close to the valve disc in the valve flow field is the area with large aerodynamic loss, accounting for about 67% of the whole loss. When the lift is small, it reaches more than 82%. When the lift is small, if the pressure ratio of the inlet and outlet is less than 0.8, shock waves will occur at the tail of the annular passage, bringing very serious total pressure loss.
In a word, numerical simulation of three-dimensional flow field performance of control valve, study of distribution law of flow loss, elaboration of factors affecting flow level, study of loss characteristics of control valve in many aspects, such as local and global, have high accuracy.

ZZYVP-16B with a director regulating nitrogen sealing valve
1, nitrogen sealing valve and nitrogen relief valve are micro-pressure regulating valve is not allowed to the whole valve pressure test. If pressure test of pipeline is required, nitrogen sealing valve shall be removed and replaced by pipeline or bypass shall be opened.
2, such as nitrogen sealing valve before the valve, valve after the manual stop valve is installed. When starting the nitrogen sealing valve, first open the stop valve behind the nitrogen sealing valve, and then open the stop valve in front of the nitrogen sealing valve (when opening the stop valve in front of the nitrogen sealing valve, it should be opened slowly to prevent the instantaneous pressure in front of the nitrogen sealing valve from being too large, causing damage to the actuator). If the nitrogen seal valve is damaged during operation, it will not be covered by the warranty.
 

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